Custom Injection Molding Services in China: A Comprehensive Guide
Hafo Mould is a leading custom injection molding service provider based in China. With 30 presses, clamping forces ranging from 80 to 1000 tons, and a full production schedule, we provide our clients with high-quality injection molded components. Our services focus on rapid delivery of prototype and high-volume production components, with first articles typically delivered in less than 25 business days and for simple expedited projects in as little as 15 days. In this comprehensive guide, we will take a closer look at our custom injection molding services, our production processes, and the materials we use.
Injection Molding Services
We offer custom injection molding services that cater to the needs of businesses across various industries. Our production processes begin with the creation of a sample mold to test the cavitation and the resin. This vital step allows us to avoid costly reworks of an injection mold. Once the sample mold is approved, we ramp-up production and manufacture components based on our clients’ specific requirements. We can assist our clients bring their products to market weeks or even months sooner than they could with standard tooling because to our skill and experience with very complex projects, overmolding, bespoke insert molding, and other challenging projects.
Choosing the Suitable Injection Machine for the Job
Injection machines come in various shapes, sizes, and configurations. Several factors, such as mold size, number of cavities, and resin choice, will influence the choice of device. At Hafo Mould, we have the expertise to choose the right injection machine for the job, ensuring that our clients receive high-quality components that meet their requirements. Presses ranging in size from less than 5 tons of clamping pressure to more than 4000 fall within our tonnage classification system. We regularly examine the initial run for any part defects, and quality checks can be done regularly depending on the part and the agreement with the molder.
Low/Mid Volume Production Injection Molding Services
At Hafo Mould, we are competitively priced for low to high-volume production. We routinely injection mold production-grade components in quantities from 25 to 1000,000+ components. We may recommend expanding the number of cavities and incorporating automation if the application, material, and desired production rate warrant it. If needed, further quality assurance services can be purchased.
Molded Components to Meet Your Injection Molding Project Requirements
We have the expertise and experience to manufacture molded components to meet our clients’ injection molding project requirements. We stock a wide range of standard resins for the fastest possible delivery, and we can source any commercially available material per our customers’ requirements in the appropriate volume. We are able to reduce turnaround times because to the constant availability of our extremely precise mold production equipment. We can produce molds end-to-end in-house from design, mold filling analysis, CAM, CNC machining, EDM, benching, assembly, and through to tryout, assuring maximum productivity and minimizing wasted time.
In-House Mold Design & Production
Every mold is created by us, and we also handle all aspects of production. Our molds are precisely tailored to the CAD data, material, and shrink rate provided by the client. Typically, mold tolerances are +/- 0.005″. We also offer a “Lifetime Injection Mold Guarantee,” which means we will store our customer’s molds for future production indefinitely if subsequent orders are made or for a nominal storage fee.
Conclusion
At Hafo Mould, we are committed to providing our clients with the best custom injection molding services possible. With our state-of-the-art machines, experienced team, and dedication to quality, we can cater to the needs of businesses across various industries. Don’t hesitate to contact us about your next project.
