What is Injection Moulding?
Injection moulding is a tool for producing plastic products. They are also tools that give plastic products complete structure and precise dimensions. Injection moulding is a processing method used in mass production of complex parts of certain shapes. Specifically plastic melted by heat is injected into cavity by high pressure of injection moulding machine, and after solidification by cooling, a molded article is obtained.
Application of Injection Moulding
Injection moulding is divided into thermosetting plastic mold and thermoplastic plastic mold according to molding characteristics. According to molding process, they are divided into plastic injection molds, blow molds, casting molds, thermoforming molds, hot stamping molds (compression molding mold), injection moulding etc., in which hot stamping mold is in the form of flashing and can be divided into three types: overflow type, semi-overflow type and non-overflow type. injection moulding can be divided into two types: cold runner mold and hot runner mold. It can be divided into mobile type and fixed type according to the loading and unloading mode.
In recent years, with the rapid development of plastics industry and continuous improvement of strength and precision of general and engineering plastics, the application range of plastic products is also expanding such as: household appliances, instrumentation, construction equipment, automotive industry. In many fields such as daily hardware, proportion of plastic products is increasing rapidly. A well-designed plastic part can often replace multiple traditional metal parts. The trend of plasticization of industrial products and daily-use products is on the rise. In general, plastic molds are divided into the following categories:
A. injection moulding die – TV casing mold, keyboard button mold, electronic products mold, computer peripheral plastic products, toy mould, household goods (the most common application)
B. Blowing mold – beverage bottle mold
C. Compression molding die – bakelite switch, scientific porcelain dishes
D. Transfer molding die – integrated circuit products
E. Extrusion molding die – glue pipe mold, plastic bag
F. Thermoforming mold – transparent molded package
G. Rotary Forming Mold – Soft Plastic Doll Toy
Why choose “HAFO MOULD” as your injection moulding supplier?
Haifu Mould, 20 years of experience in mold production, was established in 1998. We specialize in the development of plastic mold, die casting mold, parts production and product assembly.
QUALITY STARTS AT THE BEGINNING OF EACH PROJECT. We are certified and committed to the comprehensive ISO9001 quality standards. We design and provide high quality tools to maximize the value of our customers. We consider quality as sum of customer satisfaction. This motivates us to excel in all aspects of our business as we continue to increase our strong acclaim for our employees and processes. Once the CAD data is received, mold is manufactured, molded, tested and inspected using an internal coordinate measuring machine (CMM). All of these activities are carried out at our factory, with strict quality control guidelines from our experienced staff to ensure they meet the specific requirements of our customers.
PROUD HAFO MOULD TECHNICIANS. Continuous foreign exchange and internal training programs, strengthen training of high-tech technical application talents for mold design, mold processing technology preparation, stamping and plastic molding processing, CNC machine tool operation and production management, and understand the latest international development of mold manufacturing technology. The problems arising in the manufacturing process of specific plastic mold are continuously exchanged and updated, so that their knowledge and experience in the mold industry is unparalleled in today’s labor force.
PROJECTION MANAGER SYSTEM, is responsible for design, mold opening, trial testing, and acceptance of entire new injection moulding, ensuring development cycle and development quality. According to customer’s development and design, the relevant process documents and process parameters are compiled to ensure that process documents conform to R&D process and related quality. Complete the smooth handover from R&D to production, provide technical support for mold design and modification of injection moulding products, propose improvement plans for trial and error, and follow up implementation.
VALUE ADDED SERVICES: With a qualified mold (test piece qualified), it is not always possible to produce a batch of qualified products. Therefore, we recommend using our matching injection moulding system to avoid unnecessary troubles. At Hafo Mould, advanced injection moulding equipment from Sumitomo, Mitsubishi, Nissei, Toshiba and Fanaco has been introduced. The range of machines ranges from 50T to 3300T. The categories include: electric, hydraulic, two-color molding machines, high-speed injection moulding machines and steam-assisted injection molding machines are available to provide customers with comprehensive injection molding services. Molding workshop is divided into precision dust-free electric workshop, two-color molding workshop, ordinary small and medium-sized hydraulic injection moulding machine workshop and large injection moulding machine workshop above 850T. Each injection moulding machine is equipped with advanced robots, nitrogen-assisted molding and engineering plastic baking machines. A small part of the injection moulding machine is equipped with high-temperature steam injection molding equipment.
